CFM International CFM56

Research into the next generation of commercial jet engines, high-bypass ratio turbofans in the "10-ton" (20,000 lbf; 89 kN) thrust class, began in the late 1960s.

GE needed an engine in this market class, and Snecma had previous experience of working with them, collaborating on the production of the CF6-50 turbofan for the Airbus A300.

[4] Pratt & Whitney was considering upgrading their JT8D to compete in the same class as the CFM56 as a sole venture, while Rolls-Royce dealt with financial issues that precluded them from starting new projects; this situation caused GE to gain the title of best partner for the program.

The United States Department of State's Office of Munitions Control recommended the rejection of the application on national security grounds; specifically because the core technology was an aspect of a strategic national defense system (B-1 bomber), it was built with Department of Defense funding, and that exporting the technology to France would limit the number of American workers on the project.

Efforts continued throughout the months following the rejection, culminating in the engine becoming an agenda topic during the 1973 meeting of Presidents Nixon and Pompidou in Reykjavík.

Contemporary reports state that the agreement was based on assurances that the core of the engine, the part that GE was developing from the military F101, would be built in the U.S. and then transported to France in order to protect the sensitive technologies.

[3] Documents declassified in 2007 revealed that a key aspect of the CFM56 export agreement was that the French government agreed not to seek tariffs against American aircraft being imported into Europe.

[11] With the export issue settled, GE and Snecma finalized the agreement that formed CFM International (CFMI), a 50–50 joint company that would be responsible for producing and marketing the 10-ton engine, the CFM56.

[13] The two primary roles for CFMI were to manage the program between GE and Snecma, and to market, sell and service the engine at a single point of contact for the customer.

The main targets were re-engine contracts for the Douglas DC-8 and the Boeing 707 airliners, including the related military tanker, the KC-135 Stratotanker.

[27] In 1998, CFMI launched the "Tech56" development and demonstration program to create an engine for the new single-aisle aircraft that were expected to be built by Airbus and Boeing.

The program focused on developing a large number of new technologies for the theoretical future engine, not necessarily creating an all-new design.

[28][29] When it became clear that Boeing and Airbus were not going to build all-new aircraft to replace the 737 and A320, CFMI decided to apply some of those Tech56 technologies to the CFM56 in the form of the "Tech Insertion" program which focused on three areas: fuel efficiency, maintenance costs and emissions.

[38] Lufthansa, launch customer for the CFM56-5C-powered A340, have an engine with more than 100,000 flight hours, having entered commercial service on 16 November 1993, overhauled four times since.

Once restored, the life limited parts must be replaced after: 20,000 cycles for the hot section ($0.5m), 25,000 for the axial compressor, and 30,000 for the fan and booster ($0.5m-$0.7m) for a recent CFM56.

The new one was not fully replacing the old one, but it offered an upgrade in HPC, thanks to improved blade dynamics, as a part of their "Tech Insertion" management plan from 2007.

[nb 3][54] After examining configurations in the wind tunnel, CFMI chose to flight-test chevrons built into the core exhaust nozzle.

This type of thrust reverse consists of sleeves that slide back to expose mesh-like cascades and blocker doors that block the bypass air flow.

In some variants, the HPT blades are "grown" from a single crystal superalloy, giving them high strength and creep resistance.

It has three distinct sub-variants; the CFM56-5A, CFM56-5B and CFM56-5C,[3] and differs from its Boeing 737 Classic-fitted cousins by featuring a FADEC and incorporating further aerodynamic design improvements.

[67] Rated with a takeoff thrust range of 19,500–27,300 lbf (87–121 kN), it powers the -600/-700/-800/-900 Boeing 737 Next Generation; compared to the CFM56-3, it has greater durability, 8% fuel burn improvement and a 15% reduction in maintenance costs.

Less than two years after entry into service, the Next-Generation 737 received 180 minutes Extended range twin engine Operations (ETOPS) certification from the US Federal Aviation Administration (FAA).

It also powers the Boeing 737 military versions : Airborne Early Warning & Control, C-40 Clipper transport and P-8 Poseidon Maritime Aircraft.

[68] After the Southwest Airlines Flight 1380 accident, the FAA required Boeing to redesign the nacelle and inlet of the 7B variant in compliance with applicable Part 25 regulations.

In 1987, a double flameout occurred in hail conditions (the pilots managed to relight the engines), followed by the TACA Flight 110 incident in 1988.

The major changes included a modification to the fan/booster splitter (making it more difficult for hail to be ingested by the core of the engine) and the use of an elliptical, rather than conical, spinner at the intake.

These changes did not prevent the 2002 accident, and the investigation board found that the pilots did not follow the proper procedures for attempting to restart the engine, which contributed to the final result.

Recommendations were made to better educate pilots on how to handle these conditions, as well as to revisit FAA rain and hail testing procedures.

Following the Kegworth accident, CFM56 engines fitted to a Dan-Air 737-400 and a British Midland 737-400 suffered fan blade failures under similar conditions; neither incident resulted in a crash or injuries.

[79] In 2023, Bloomberg reported that European aviation regulators had determined that London-based AOG Technics, majority owned by Jose Zamora Yrala, whose nationality is listed as British on some forms and Venezuelan on others, supplied parts of unknown origin and false documents for repairs on some CFM56s.

Two men in suits stand to the right, with uniformed military officers nearby. Both men are waving and smiling.
U.S. President Nixon (left) and French President Georges Pompidou (right) prior to the 1973 U.S.–French summit in Reykjavík, Iceland
The front of several gray aircraft are centered in the image.
A nose-on view of several re-engined KC-135R aircraft taxiing prior to takeoff. The new engines are CFM56-2 high-bypass turbofans.
The CFM-56 installed on the DC-8.
The CFM-56 installed on the DC-8
A zoomed-in view of the front of an engine nacelle. The fan blades of the engine are in the middle of the image. They are surrounded by the engine nacelle, which is seemingly circular on the top half, and flattened on the bottom half.
Engine inlet of a CFM56-3 engine on a Boeing 737-400 series showing the non-circular design
The CFM56 being tested on GE's 747 in 2002
Swirl fuel nozzles of a CFM56 annular combustor
An engine public show at national museum, with the front aft facing left. Sections of the casing are trimmed out and replaced with clear plastic revealing booster vane, compressor and turbine blades, from left to right.
CFM56-3 showing 3 stages of LP compressor at left (section of bypass duct removed) and 9 stages of HP compressor
The front fan of a jet engine facing the left of the image, surrounded by its metal casing. The conical inlet in seen right in front of the metal fan blades. The fan casing is seen in three distinct (but attached) sections from left to right, first a silver-colored section, then a golden-colored section, then another silver-colored section.
Fan and fan case of a CFM56-5
A turbofan engine is shown on an aircraft decelerating on a runway. Small doors on the rear half engine are open.
Pivoting-door thrust reversers are installed on the CFM56-5. Noise-reducing chevrons can also be seen at the engine's rear.
Cooling air tubes (for control of the clearance between the turbine blade tips and the shroud) circle the iridescent turbine casing on a CFM56-7B26.
An original CFM56-2 at the Safran museum
A close-up view of a CFM56-3–series engine mounted on a Boeing 737-400, showing flattening of the nacelle at the bottom of the inlet lip
A CFM56-3–series engine mounted on a Boeing 737-400 airliner, showing flattening of the nacelle at the bottom of the inlet lip
CFM56-5A on an Airbus A320 . The CFM56-5A and the improved CFM56-5B are externally identical.
Front view of an A319-112 CFM56-5B6 with its fan removed. The relative sizes of the air passages to the core and bypass duct for a BPR of 6:1 are apparent.
The CFM56-5B3 powering the A321-200
An CFM56-5C on an A340
CFM56-7 of a Boeing 737-800