Hyundai Kappa engine

Hyundai's Kappa automobile engine series consists of three-cylinder[1] and four-cylinder models.

Main improvement is adding VVT (variable valve timing) to the engine.

Developed at a cost of $421 million over a period of 48 months, the Kappa project was aimed at increasing fuel economy while ensuring compliance to stringent EURO-4 emission regulations.

The main block features a ladder frame construction for structural stiffness while its cylinders are fitted with cast-iron liners for improved abrasion durability.

Additional weight was shaved off by integrating the engine support bracket with the timing chain cover.

A highly sophisticated process of Physical Vapor Deposition (PVD) is used to apply an ultra-thin layer of Chromium nitride to the piston’s oil ring.

Chromium Nitride-coated piston rings using PVD is an innovative technology borrowed from the Hyundai Tau engine introduced earlier.

The long reach spark plug (M12 thread) also enabled engineers to enlarge the valve diameter for increased airflow and combustion efficiency.

The fuel delivery pipe assembly is a returnless type (to eliminate evaporative fuel emissions) and is made of SUS (steel use stainless) with a specially designed inner structure for the reduction of pulsation noise.

The valvetrain features a number of innovations: friction reducing roller swing arm, hydraulic lash adjusters which ensure proper clearances between the valve stem and roller swing arm, which significantly reduce valve tapping noise.

The reduced weight and spring load further help lower friction and improve fuel economy.

Engine management is provided by two 16-bit 32 MHz microprocessors which control and monitor ignition timing, idle speed, knocking and emissions.

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