His son, E. W. Bullard, returned home from World War I with a steel helmet that provided him with ideas to improve industrial safety.
[3] That same year, the U.S. Navy commissioned Bullard to create a shipyard protective cap that began the widespread use of hard hats.
Able to withstand high temperatures and radiant heat loads in the metals industry up to 350 °F (177 °C) without burning the wearer, it was also safe around high-voltage electricity.
Bakelite was used to provide protection rigid enough to withstand hard sudden impacts within a high-heat environment but still be light enough for practical use.
Made of a Bakelite resin reinforced with wire screen and linen, the Skullgard Helmet is still manufactured in nearly two dozen models in 2021.
MSA also produced a low-crown version for coal miners known as Comfo-Cap Headgear, likewise offered with fittings for a headlamp and battery.
Strauss strove to create a safe workplace; hence, he installed safety nets and required hard hats to be worn while on the job site.
[citation needed] Today, most hard hats are made from high-density polyethylene (HDPE) or advanced engineering resins, such as Ultem.
Accessories such as face shields, sun visors, earmuffs, and perspiration-absorbing lining cloths could also be used; today, attachments include radios, walkie-talkies, pagers, and cameras.
Some contemporary cap-style hard hats feature a rolled edge that acts as a rain gutter to channel rainwater to the front, allowing water to drain off the bill, instead of running down the wearer's neck.
Many companies provide ready-made stickers to indicate that a worker has been trained in electrical, confined space, or excavation trench safety, as well as operation of specialized equipment.
A hard hat also provides workers with a distinctive profile, readily identifiable even in peripheral vision, for safety around equipment or traffic.
OSHA regulation 1910.135 states that the employer shall ensure that each affected employee wears a protective helmet when working in areas where there is a potential for injury to the head from falling objects.