Diving cylinder

Cylinders used for scuba typically have an internal volume (known as water capacity) of between 3 and 18 litres (0.11 and 0.64 cu ft) and a maximum working pressure rating from 184 to 300 bars (2,670 to 4,350 psi).

Cylinders are also available in smaller sizes, such as 0.5, 1.5 and 2 litres, however these are usually used for purposes such as inflation of surface marker buoys, dry suits and buoyancy compensators rather than breathing.

Pressurized diving cylinders are considered dangerous goods for commercial transportation, and regional and international standards for colouring and labeling may also apply.

The term "diving cylinder" tends to be used by gas equipment engineers, manufacturers, support professionals, and divers speaking British English.

[5] Filament wound composite cylinders are used in fire fighting breathing apparatus and oxygen first aid equipment because of their low weight, but are rarely used for diving, due to their high positive buoyancy.

An especially common rental cylinder provided at tropical dive resorts is the "aluminium-S80" which is an aluminum cylinder design with an internal volume of 0.39 cubic feet (11.0 L) rated to hold a nominal volume of 80 cubic feet (2,300 L) of atmospheric pressure gas at its rated working pressure of 3,000 pounds per square inch (207 bar).

A larger number have failed the eddy current test and visual inspection of neck threads, or have leaked and been removed from service without harm to anyone.

This makes them heavier than they need to be for strength, but the extra weight at the base also helps keep the centre of gravity low which gives better balance in the water and reduces excess buoyancy.

The cylinders are machined to provide the neck thread and o-ring seat (if applicable), then chemically cleaned or shot-blasted inside and out to remove mill-scale.

[41] A relatively uncommon manifold system is a connection which screws directly into the neck threads of both cylinders, and has a single valve to release gas to a connector for a regulator.

Some divers will not use boots or nets as they can snag more easily than a bare cylinder and constitute an entrapment hazard in some environments such as caves and the interior of wrecks.

In the United States and perhaps[citation needed] a few other places the pressure is measured in pounds per square inch (psi), and the rest of the world uses bar.

[27] These are representative examples, for a larger range, the on-line catalogues of the manufacturers such as Faber, Pressed Steel, Luxfer, and Catalina may be consulted.

Steel cylinders are available in the following size classes, and possibly others:[55] Wall thickness varies depending on location, material, pressure rating and practical considerations.

The advantage is that a regulator failure can be solved underwater to bring the dive to a controlled conclusion without buddy breathing or gas sharing.

The complexity of switching regulators periodically to ensure both cylinders are evenly used may be offset by the redundancy of two entirely separate breathing gas supplies.

The disadvantages are that the manifold is another potential point of failure, and there is a danger of losing all gas from both cylinders if the isolation valve cannot be closed when a problem occurs.

There are three main factors to consider: To calculate the quantity of gas consumed: Metric examples: Imperial examples: Keeping this in mind, it is not hard to see why technical divers who do long deep dives require multiple cylinders or rebreathers, and commercial divers normally use surface-supplied diving equipment, and only carry scuba as an emergency gas supply.

It is strongly recommended by diver training organisations and codes of practice that a portion of the usable gas of the cylinder be held aside as a safety reserve.

High-pressure storage is commonly used when blending nitrox, heliox and trimix diving gases, and for oxygen for rebreathers and decompression gas.

However, immersion for cooling can also increase the risk of water contaminating the valve orifice of a completely depressurized tank and being blown into the cylinder during filling.

[106][107] Unless the cylinder walls are examined by ultrasonic methods, the interior must be visually inspected using sufficient illumination to identify any damage and defects, particularly corrosion.

This is more likely with taper thread valves, and when it happens most of the energy of the compressed gas is released within a second, and can accelerate the cylinder to speeds which can cause severe injury or damage to the surroundings.

Selecting the Proper Shipping Name (well known by the abbreviation PSN) is a way to help ensure that the dangerous goods offered for transport accurately represent the hazards.

"[136] International Civil Aviation Organization (ICAO) Technical Instructions for the Safe Transport of Dangerous Goods by Air states that provided that pressure in diving cylinders is less than 200 kilopascals (2 bar; 29 psi), these can be carried as checked in or carry-on baggage.

Transportation of pressurised diving gas cylinders with a combined water capacity of less than 1000 litres on a vehicle for personal use is exempt from ADR.

[138][141][142] Transport of gas cylinders in a vehicle, for commercial purposes, must follow basic legal safety requirements and, unless specifically exempted, must comply with ADR.

[138][141] Diving gases, including compressed air, oxygen, nitrox, heliox, trimix, helium and argon, are non-toxic, non flammable, and may be oxidizer or asphyxiant, and are rated in Transport category 3.

[144] A cylinder containing 200 kPa (29.0 psig/43.8 psia) or greater at 20 °C (68 °F) of non-flammable, nonpoisonous compressed gas, and being transported for commercial purposes is classified as HAZMAT (hazardous materials) in terms of 49 CFR 173.115(b) (1).

[145] Cylinders manufactured to DOT standards or special permits (exemptions)issued by the Pipeline and Hazardous Materials Safety Administration and filled to the authorized working pressure are legal for commercial transport in the USA under the provisions and conditions of the regulations.

Two 12-litre steel cylinders connected by an isolation manifold and two stainless steel tank bands, with black plastic tank boots
Twin 12-litre steel cylinder set
Animation showing two stages of deep drawing of a steel plate to a cup, and a similar cup to a diving cylinder blank with domed bottom
Tops of two cylinders showing regulators connected via DIN and yoke connectors
Regulators with DIN-valve (left) and yoke-valve (right)
Two 12-litre steel cylinders with DIN outlet valves connected by a manifold with a central isolation valve.
Face sealed isolation manifold on twin 12 L steel cylinders. The plastic discs are records of the latest internal inspection
The lower part of a twin steel set showing a stainless steel tank band just above the black plastic cylinder boots. The boots and tank band have been fitted over close fitting small mesh netting covers intended to protect the paintwork and facilitate rinsing and drying of the surface under the boots.
Twinned cylinders showing cylinder boots, nets and lower band
Top of a scuba cylinder showing a moulded black plastic carrying handle fitted by clamping around the neck of the cylinder, just below the cylinder valve
Plastic scuba cylinder handle
A pressure gauge with a rubber protective housing and flexible high-pressure hose which would be connected to the high-pressure port of the regulator first stage, so that the internal pressure of a diving cylinder can be monitored throughout a dive. The low-pressure area of the face is coloured red to indicate that the pressure may be too low to safely continue diving.
Typical submersible pressure gauge
Gas pressure in diving cylinders is measured in both United States customary units psi ( pounds per square inch ) and metric bar , where 1 bar equals 100 kPa, 0.1 MPa or about 14.5 psi. The face of this US-made cylinder pressure gauge is calibrated in pounds per square inch in red and kilopascals in black.
Two steel cylinders are shown: The larger is about twice the diameter of the smaller, and about 20% longer.
12-litre and 3-litre steel diving cylinders: Typical Primary and Pony sizes
The front view of a standing diver ready for the water is shown. He is carrying a sling mounted aluminium cylinder on each side, clipped to a chest D-ring and a hip D-ring.
Technical diver with decompression gases in side mounted stage cylinders.
A large scuba cylinder is shown, with a handle, boot, plastic net and single hose regulator with one demand valve, a combo submersible pressure gauge console and two low-pressure inflator hoses.
15-litre, 232 bar, A-clamp single cylinder open circuit scuba set
The rear view of a set of twin independent cylinders strapped to a jacket harness, each with a scuba regulator fitted.
7-litre, 232 bar, DIN pillar valve independent twin set. The left cylinder shows manufacturer markings. The right cylinder shows test stamps
The top of a manifolded twin is shown over the diver's right shoulder.
Isolation manifolded twin 12-litre, 232 bar scuba set with two A-clamp pillar valves and two regulators
The sling harness is shown on a standing cylinder, with the bolt snaps for chest and hip connection and the connecting webbing and a cambelt securing the lower end of the webbing strap to the body of the cylinder.
Long 9.2-litre aluminium cylinder rigged for sling mounting
A pair of cylinders showing the regulators set up for sidemount diving. Each regulator has a short low-pressure inflator hose projecting towards where the diver's body would be, and the DV hoses are stowed under bungees. The submersible pressure gauges are on short hoses aligned with the cylinder axes.
Sidemount cylinder set with regulators fitted.
Back view of an "Inspiration" rebreather with the cover removed, showing the scrubber unit in the middle, with a small cylinder on each side. The cylinder valves are at the bottom end of the unit for easier access while in use - the valve knobs protrude through the sides of the cover when closed, at the level of the diver's waist. The oxygen cylinder is on the right and has a green knob. The diluent cylinder has a black knob.
Two 3-litre, 232 bar, DIN valved cylinders inside an Inspiration electronically controlled closed circuit diving rebreather .
A diver wearing a lightweight helmet with surface supply umbilical and a single back mounted bailout cylinder is shown from above, partly in the water, climbing a boarding ladder on the side of a boat.
Commercial surface supplied diver wearing a single bailout cylinder plumbed into the helmet bailout block
Exterior view of a closed bell, showing the side door to the left, with a 50-litre oxygen cylinder and two 50-litre heliox cylinders mounted to the frame to the side of the door.
A closed bell used for saturation diving showing emergency gas supply cylinders
A small aluminium cylinder, painted blue, with a label identifying the contents as argon.
Submersible argon cylinder for dry suit inflation. The blue colour is a legal requirement in South Africa
The interior of a dive shop filling station is shown, with a large number of cylinders standing on the floor or on wall racks. The filling panel is to the right and the cylinders being filled are resting on an angled rack below the panel.
Dive shop scuba filling station
A small high-pressure compressor mounted on a steel frame with a three-phase electric motor for power. A flexible plastic air intake hose provides fresh air from outside of the building.
Small stationary HP compressor installation
A pile of rejected and somewhat rusty scuba cylinders lying in a yard
Condemned diving cylinders set aside for metal recycling
Schematic cut-away drawing of water jacket hydrostatic testing equipment
Water jacket hydrostatic test diagram
Blowdown silencer for scuba cylinders
The white adhesive plastic label displays the gas name, Oxygen, and the chemical symbol O2 with a block of small text on the left side describing the hazards of the contents, then a green diamond symbol for compressed gas and a yellow diamond for oxidising agent.
A contents label for oxygen usage (UK), which incorporates the hazardous materials diamonds for compressed gas (green) and oxidizer (yellow)
Two cylinders stand next to each other. On the left is a round-bottomed 15-litre steel cylinder with a plastic boot, and on the right a flat-bottomed 12.2-litre aluminium cylinder without boot. Both cylinders are the same outside diameter (203 mm), but the smaller-volume aluminium cylinder is slightly higher than the larger-volume steel cylinder, even though the steel cylinder is standing on a boot and has a rounded bottom.
A steel 15-litre cylinder with net and boot and a bare 12-litre aluminium cylinder. Both are labeled for Nitrox use. The aluminium cylinder also displays a triangular label specifying the date of the most recent internal inspection and an oval label recording the most recent neck thread eddy current test.
A white plastic adhesive label on a cylinder labeled for Enriched air-Nitrox. There is a smaller label above it on the shoulder indicating the mix proportions - 36% Oxygen, and the Maximum operating depth - 28m
Nitrox contents and hazard label used in the UK. The diver has added a temporary maximum operating depth (MOD) indication for easy reference.
Illustration of cylinder shoulder painted pink for calibration gas
Illustration of cylinder shoulder painted grey for carbon dioxide
Illustration of cylinder shoulder painted brown for helium
Illustration of cylinder shoulder painted white for medical oxygen
Illustration of cylinder shoulder painted black for nitrogen