Vehicle armour

Military vehicles are commonly armoured (or armored; see spelling differences) to withstand the impact of shrapnel, bullets, shells, rockets, and missiles, protecting the personnel inside from enemy fire.

These vehicles include cars used by officials (e.g., presidential limousines), reporters and others in conflict zones or where violent crime is common.

Civilian armoured cars are also routinely used by security firms to carry money or valuables to reduce the risk of highway robbery or the hijacking of the cargo.

Modern aircraft powered by jet engines usually have them fitted with a sort of armour in the form of an aramid composite kevlar bandage around the fan casing or debris containment walls built into the casing of their gas turbine engines to prevent injuries or airframe damage should the fan, compressor, or turbine blades break free.

Some notable examples of its use include the USAF A-10 Thunderbolt II and the Soviet/Russian-built Sukhoi Su-25 ground-attack aircraft, utilising a bathtub-shaped titanium enclosure for the pilot, as well as the Soviet/Russian Mil Mi-24 attack helicopter.

Plastic metal was a type of vehicle armour originally developed for merchant ships by the British Admiralty in 1940.

The desired result is a material with the appearance and light-transmitting behaviour of standard glass, which offers varying degrees of protection from small arms fire.

This type of bullet-resistant glass has been in regular use on combat vehicles since World War II; it is typically about 100–120 mm (3.9–4.7 in) thick and is usually extremely heavy.

Upon impact, the interlayer swells and moves the plates, disrupting heat 'jets' and possibly degrading kinetic energy projectiles.

Soviet main battle tanks from the T-64 onward utilised composite armour which often consisted of some low density filler between relatively thick steel plates or castings, for example Combination K.[9] For example, the T-64 turret had a layer of ceramic balls and aluminum sandwiched between layers of cast steel armour,[10] whilst some models of the T-72 features a glass filler called "Kvartz".

The tank glacis was often a sandwich of steel and some low density filler, either textolite (a fibreglass reinforced polymer) or ceramic plates.

[12][13] Belt armour is a layer of armour-plating outside the hull of warships, typically on battleships, battlecruisers, cruisers and some aircraft carriers.

Several wartime vessels had belt armour that was thinner or shallower than was desirable, to speed production and conserve resources.

Additionally, any armour capable of stopping large-calibre anti-aircraft fire or missile fragments would result in an unacceptable weight penalty.

For example, in the American Fairchild Republic A-10 Thunderbolt II and the Soviet-built Sukhoi Su-25 ground attack aircraft, as well as the Mil Mi-24 Hind ground-attack helicopter, the pilot sits in a titanium enclosure known as the "bathtub" for its shape.

In addition, the windscreens of larger aircraft are generally made of impact-resistant, laminated materials, even on civilian craft, to prevent damage from bird strikes or other debris.

Tank tactics require the vehicle to always face the likely direction of enemy fire as much as possible, even in defence or withdrawal operations.

Spall liners are made of aramids (Kevlar, Twaron), UHMWPE (Dyneema, Spectra Shield), or similar materials.

The plates can be made of any material and are designed to be retrofitted to an AFV to withstand weapons that can penetrate the original armour of the vehicle.

[17][18] An advantage of appliqué armour is the possibility to tailor a vehicle's protection level to a specific threat scenario.

[19] Moreover, there was the Killdozer incident, with the modified bulldozer being armoured with steel and concrete composite, which proved to be highly resistant to small arms.

For example, it can reduce the effectiveness of kinetic energy penetrators because the interaction with each plate can cause the round to tumble, deflect, deform, or disintegrate.

This occurs because the shaped charge warhead can detonate prematurely (at the first surface), so that the metal jet that is produced loses its coherence before reaching the main armour and impacting over a broader area.

Sometimes the interior surfaces of these hollow cavities are sloped, presenting angles to the anticipated path of the shaped charge's jet in order to further dissipate its power.

The analogous Whipple shield uses the principle of spaced armour to protect spacecraft from the impacts of very fast micrometeoroids.

The sharpest angles are usually seen on the frontal glacis plate, both as it is the hull side most likely to be hit and because there is more room to slope in the longitudinal direction of a vehicle.

Slat armour is designed to protect against anti-tank rocket and missile attacks, where the warhead is a shaped charge.

The U.S. Army 's M1 Abrams MBT with TUSK (Tank Urban Survival Kit) upgrade uses composite , reactive and slat armour
The British Fox CVR(W) was built largely of aluminium.
Ballistic test of a bullet-resistant glass panel
Plasan Sand Cat light (5 ton) military vehicle featuring integrated composite armoured body
Diagram of common elements of warship armour. The belt armour is denoted by "A".
Vehicle composite add-on armour kit
Sturmgeschütz III with spaced armour plates
The Merkava features extreme sloped armour on the turret
IDF Caterpillar D9 armoured bulldozer with slat armour (in addition to armour plates and bulletproof windows). The D9 armour deflected RPG rockets and even 9K11 Malyutka (AT-3 Sagger) ATGMs .