Activated sludge

The activated sludge process for removing carbonaceous pollution begins with an aeration tank where air (or oxygen) is injected into the waste water.

It thereby produces a liquid that is relatively free from suspended solids and organic material, and flocculated particles that will readily settle out and can be removed.

[4] The general arrangement of an activated sludge process for removing carbonaceous pollution includes the following items: Treatment of nitrogenous or phosphorous matter comprises the addition of an anoxic compartment inside the aeration tank in order to perform the nitrification-denitrification process more efficiently.

Part of the settled material, the sludge, is returned to the head of the aeration system to re-seed the new wastewater entering the tank.

[7][8] The MCRT is the total mass (in kilograms or pounds) of mixed liquor suspended solids in the aerator and clarifier divided by the mass flow rate (in kilograms/pounds per day) of mixed liquor suspended solids leaving as WAS and final effluent.

Note: Some references use MLSS (Mixed Liquor Suspended Solids) for expedience, but MLVSS is considered more accurate for the measure of microorganisms.

Many plants have on-line monitoring equipment that continuously measures and records DO levels at specific points within the aeration tank.

The RAS line is designed considering the potential for clogging, settling, and other relatable issues that manage to impact the flow of the activated sludge back to the aeration tank.

This line must handle the required flow of the plant and has to be designed to minimize the risk of solids settling or accumulating.

This puts a strain on the buffering capacity of the water or a pH value shift may occur, which impairs the process.

In order for denitrification to take place in the activated sludge process, an electron source, a reductant, must therefore also be present that can reduce sufficient nitrate to N2.

Denitrification only takes place in the absence of dissolved oxygen and with a sufficient supply of oxidizable substances.

Package plants are commonly variants of extended aeration, to promote the "fit and forget" approach required for small communities without dedicated operational staff.

[12][13][14] To use less space, treat difficult waste, and intermittent flows, a number of designs of hybrid treatment plants have been produced.

In the US, package plants are typically used in rural areas, highway rest stops and trailer parks.

They have the advantage that they are relatively easy to maintain and are resilient to shock loads that often occur in smaller communities (i.e. at breakfast time and in the evening).

Oxidation ditches are installed commonly as 'fit & forget' technology, with typical design parameters of a hydraulic retention time of 24 – 48 hours, and a sludge age of 12 – 20 days.

In the UK it is found at three sites: Tilbury, Anglian water, treating a wastewater with a high industrial contribution;[17] Southport, United Utilities, because of land space issues; and Billingham, ICI, again treating industrial effluent, and built (after the Tilbury shafts) by ICI to help the agent sell more.

Most biological oxidation processes for treating industrial wastewaters have in common the use of oxygen (or air) and microbial action.

[19] The basins may range in depth from 1.5 to 5.0 metres (4.9 to 16.4 ft) and utilize motor-driven aerators floating on the surface of the wastewater.

[19] In an aerated basin system, the aerators provide two functions: they transfer air into the basins required by the biological oxidation reactions, and they provide the mixing required for dispersing the air and for contacting the reactants (that is, oxygen, wastewater and microbes).

Typically, the floating surface aerators are rated to deliver the amount of air equivalent to 1.8 to 2.7 kilograms O2/kWh (4.0 to 6.0 lb O2/kWh).

Sewage liquor is run into deep tanks with diffuser grid aeration systems that are attached to the floor.

Air is pumped through the blocks and the curtain of bubbles formed both oxygenates the liquor and also provides the necessary mixing action.

Vertically mounted tubes of up to 1-metre (3.3 ft) diameter extending from just above the base of a deep concrete tank to just below the surface of the sewage liquor.

Oxygen is generated on site by cryogenic distillation of air, pressure swing adsorption, or other methods.

A new process reactor system is created to take advantage of this quick settling sludge and is integrated into the aeration tank instead of having a separate unit outside.

[2] As of 2015, about 30 Nereda wastewater treatment plants worldwide were operational, under construction or under design, varying in size from 5,000 up to 858,000 person equivalent.

[1] The discharge of toxic industrial pollution to treatment plants designed primarily to treat domestic sewage can create process upsets.

Not until much later was it realized that what had actually occurred was a means to concentrate biological organisms, decoupling the liquid retention time (ideally, low, for a compact treatment system) from the solids retention time (ideally, fairly high, for an effluent low in BOD5 and ammonia.)

Activated sludge tank at Beckton sewage treatment plant , UK. The white bubbles are due to the diffused air aeration system.
A generalized, schematic diagram of an activated sludge process.
Activated sludge addition (seeding) to a pilot scale membrane bioreactor in Germany
Activated sludge under the microscope
Aerial photo of Kuryanovo wastewater treatment plant in Moscow , Russia
A Typical Surface-Aerated Basing (using motor-driven floating aerators)
Fine bubble diffusers in aeration tank of activated sludge sewage treatment plant near Adelaide, Australia
Surface aerator for aeration tank at activated sludge sewage treatment plant (at Morro Alto Treatment Plant, Vespasiano , Brazil)
The Davyhulme Sewage Works Laboratory , where the activated sludge process was developed in the early 20th century