Airbus Beluga

Due to Airbus's manufacturing facilities being dispersed, the company had a long term need to transport sizeable components, such as wings and fuselage sections, to their final assembly lines.

In addition to its primary task of conveying Airbus components, the Super Transporter fleet has occasionally been used for charter flights, carrying outsized cargoes for various customers and purposes, from whole helicopters to industrial equipment and humanitarian aid.

[4] When Airbus commenced operations in 1970, ground vehicles were initially used to move components and sections; however, growth in production volume soon necessitated a switch to air transport.

These were 1940s-era Boeing Stratocruisers that had been converted with turbine engines and custom fuselages to carry large-volume loads for NASA's space program in the 1960s.

[6][8] Various options were studied to serve as a replacement transport medium for the Super Guppies, including methods of surface transportation by road, rail, and sea; these alternatives were discarded in favour of a principally air-based solution as they were considered time-consuming and unreliable; in addition, the assembly line in Toulouse was not conveniently accessible by any of the surface methods.

[8] Several different types of aircraft were examined for potential use, including the Antonov An-124, Antonov An-225, Ilyushin Il-86, Boeing 747, Boeing 767, Lockheed C-5 Galaxy, and McDonnell Douglas C-17 Globemaster III; the use of any existing aircraft was eventually ruled out due to a lack of internal space for the desired components; the use of a piggyback solution was also dismissed as impractical.

Following a total of 335 flight hours being performed during the test program, restricted certification of the type was awarded by the European Aviation Safety Agency (EASA) in October 1995, enabling the A300-600ST "Beluga" to enter service shortly thereafter.

[6] The fleet's primary task is to carry Airbus components ready for final assembly across Europe between Toulouse, Hamburg, and nine other sites, and they do so 60 times per week.

[6] Over time, the Beluga has been used to carry a variety of special loads, including space station components, large and delicate artwork, industrial machinery, and intact helicopters.

[6] During the 1990s, as a result of reported inquiries to Airbus regarding the type, a niche market for selling Beluga-type aircraft to military customers and freight operators was also examined; but sales were considered 'unlikely' to take place by the late 1990s.

In comparison with the Super Guppy, the payload was more than doubled and the volume increased by more than 30%[6] The General Electric CF6-80C2 turbofan engines used are slightly uprated from those used on the standard A300 as well.

[8] By relocating the cockpit in this manner, loading times were halved from those typically achieved with the Super Guppy, which had needed to disconnect and reconnect such systems.

[6] The qualities and improved capabilities of the Beluga resulted in the costs associated with transporting Airbus components dropping to one-third of those being incurred operating the Super Guppy.

[a] On 24 October 1997, the last of Airbus's Super Guppy freighters was retired and its outsize cargo mission from that point onwards being exclusively performed by the new A300-600ST fleet.

[22] In 2015, a dedicated Beluga loading station was opened at Hawarden Airport, preventing high winds from disrupting future operations.

[24] In addition to its primary supply duties to Airbus' production facilities, Belugas have often performed charter flights for various purposes.

[6] In June 1997, a world record was set for the most voluminous payload to be carried by an aircraft when a Beluga was used to transport a chemical tank for a merchant vessel from Clermont-Ferrand to Le Havre, France.

[11] In 2004, a Beluga delivered relief supplies to the Indian Ocean region following widespread devastation of coastal areas by a major tsunami.

[31][32] In September 2022, Airbus began testing a new loading system for handling outsized military cargo with the BelugaST fleet.

A verification exercise was conducted with the German armed forces, the system's first customer, during which a Sikorsky CH-53 Sea Stallion military transport helicopter was loaded into a Beluga.

Airbus Skylink Super Guppy in 1984
Side view of Beluga F-GSTD , climbing with gear retracting, 2012
The cargo space of Beluga, F-GSTC ; AirExpo 2008, Toulouse Francazal Airport, France
Upward-swinging hinged door
A BelugaST in early livery, 2003
Fuselage nose sections being unloaded at Hamburg Finkenwerder, 2013
Front view of an inflight Beluga showing its bulbous fuselage
Layout of A300-600ST Beluga
Layout of A300-600ST Beluga