Package cushioning

Vibration and impact shock during shipment and loading/unloading are controlled by cushioning to reduce the chance of product damage.

Depending on the specific situation, package cushioning is often between 50 and 75 mm (2 and 3 in) thick.

Internal packaging materials are also used for functions other than cushioning, such as to immobilize the products in the box and lock them in place, or to fill a void.

It is often best to use a trained packaging engineer, reputable vendor, consultant, or independent laboratory.

This can be based on an existing specification, published industry standards and publications, field studies, etc.

[13] The process for vibration protection (or isolation) involves similar considerations as that for shock.

Molded expanded polystyrene cushioning
Transit case showing internal shock mounting
End caps and corner blocks
Molded pulp cushioning
Thermoformed end caps for a hard drive
Coiled cable mount for heavy duty reusable containers
Equipment for a drop test of cushioned package to measure the transmitted shock