After about three years, he moved to San Francisco, where he worked as a bottle washer, waiter, as a navvy on the railroad, and on the docks.
He continued taking lessons and singing here and there and by a stroke of fortune was heard by Enrico Caruso, who recommended to the impresario Scognamiglio that he engage Viglione Borghese in his traveling opera troupe, whose prima donna was Luisa Tetrazzini.
He sang on their 1906–1906 tour of Mexico, the Caribbean, and South America and from his successes during these performances, he was able to return to Italy at the end of 1906 to pursue an operatic career once more.
The power and size of his voice created a sensation, and he soon was alternating Amonasro with Marcello in La bohème and Gerard in Andrea Chénier.
An aquiline nose, big eyes, muscular body, with a brass band round his black wig and two short horns sticking out on either side of the head, and just a leopard skin, a real one, covering his chest and loins.
In 1911, he created the role of the sheriff Jack Rance in the Italian premiere of Puccini's La fanciulla del West.
In 1917, in Rome, he appeared in the world premiere of Renzo Bianchi's Gismonda alongside Ida Quaiatti and Edoardo Garbin.
[4] He continued singing until age 64, retiring in 1940 with some 70 roles in his repertoire, primarily comprised by Verdi and verismo literature.
Viglione Borghese, convinced by Mario Soldati to try his hand at acting in films, debuted in a small role in that director's Piccolo mondo antico in 1941.