Pratt & Whitney F135

The Pratt & Whitney F135 is an afterburning turbofan developed for the Lockheed Martin F-35 Lightning II, a single-engine strike fighter.

The F135 originated with Lockheed Corporation Skunk Works, with efforts to develop a stealthy STOVL strike fighter for the U.S. Marine Corps under a 1986 DARPA project under the auspices of the Advanced STOVL (ASTOVL) program, an early progenitor of the Joint Strike Fighter (JSF) that resulted in the F-35.

The larger turbine was used to provide the additional power required to operate the lift fan through the low-pressure spool shaft, which would be engaged by a clutch in STOVL mode.

[8] ASTOVL continued under the Common Affordable Lightweight Fighter (CALF) program in 1993 before eventually being merged into the Joint Advanced Strike Technology (JAST), which was renamed JSF in 1995; under the JSF program, contracts for flightworthy concept demonstrator aircraft were awarded in 1996 to Lockheed Martin and Boeing for the air vehicle designs and P&W for the initial propulsion system.

A flightworthy prototype system that incorporated the shaft-driven lift fan, designated "YF119-PW-611", was tested on the Lockheed Martin X-35 concept demonstrator aircraft and first flew in 2000.

[12] The first production propulsion system for operational service was scheduled for delivery in 2007 with the purpose of serving the U.S., UK, and other international customers.

[21] Air Force Lt. Gen. Christopher C. Bogdan, the executive officer of the F-35 program, has called out P&W for falling short on manufacturing quality of the engines and slow deliveries.

The company assessed that the uncertainty did not pose a risk to safety of flight but suspended engine deliveries as a result.

Tracy Miner, an attorney with Boston-based Demeo LLP representing A&P Alloys said, "it is blatantly unfair to destroy A&P’s business without allowing A&P access to the materials in question"[25][26][27] In July 2014 there was an uncontained failure of a fan rotor while the aircraft was preparing for take-off.

[29][30][31] As a short term fix, each aircraft is flown on a specific flight profile to allow the rotor seal to wear a mating groove in the stator to prevent excessive rubbing.

[32] Pratt & Whitney managed to meet their 2015 production goals, but "recurring manufacturing quality issues" in turbine blades and electronic control systems required engines to be pulled from the fleet.

[33] Derived from the F119 engine, the F135 is a mixed-flow afterburning turbofan utilizing a similar core as the F119 with a new fan and LP turbine.

[40] At the same time an auxiliary inlet is opened on top of the aircraft to provide additional air to the engine with low distortion during the hover.

[41] The power to drive the fan—about 30,000 shp (22,000 kW)[41]—is obtained from the LP turbine by increasing the hot nozzle area.

[44] Like the F119, the F135 has a stealthy augmentor where traditional spray bars and flameholders are replaced by thick curved vanes coated with ceramic radar-absorbent materials (RAM).

Afterburner fuel injectors are integrated into these vanes, which block line-of-sight of the turbines, contributing to aft-sector stealth.

The axisymmetric nozzle consists of fifteen partially overlapping flaps that create a sawtooth pattern at the trailing edge.

According to Pratt & Whitney, this data may help drastically reduce troubleshooting and replacement time, as much as 94% over legacy engines.

The plans include better cooling technology for turbine blades; this would increase the longevity of the engine and substantially reduce maintenance costs.

[50] In June 2018, United Technologies, parent company of P&W, announced Growth Option 2.0 to help provide increased power and thermal management system (PTMS) capacity, providing options for operators for instance if they are wishing to upgrade to heavier weapons.

The F135-PW-600 engine mockup with lift fan , roll posts, and rear vectoring nozzle, as designed for the F-35B V/STOL variant, at the Paris Air Show, 2007
An F135-PW-100 powerplant being tested at AEDC
Thrust vectoring nozzle of the F135-PW-600 STOVL variant
Diagram of F-35B and smaller powered lift aircraft