In addition to using 4- and 6-cylinder engines to help Pontiac meet America's 'CAFE' average fuel economy requirements, the Fiero's chassis and structure technology used non-load-bearing, composite body-panels, contributing to the car's light-weight and unique selling proposition.
Pontiac engineers modified the design over its life to enhance its performance and reposition the two-seater closer to the implications of its sporty configuration.
[1] After suffering criticisms related to its mild performance as well as reliability and safety issues, the Fiero was discontinued after annual sales fell steadily.
[4] The fuel economy was considered as impressive for a 2.5 L engine of the period, but the three-speed automatic reduced highway mileage to only 32 mpg‑US (7.4 L/100 km; 38 mpg‑imp).
Pontiac assigned oversight of the Fiero project to Hulki Aldikacti, a Turkish born executive with over twenty years of experience.
[5] As the prototypes took shape, the tight budget took its toll on the design, particularly on Aldikacti's dream of a high-performance, aluminum-block V6; the cost of developing a new engine would be more than the production of the whole car itself.
However, the project was kept alive by high-ranked defenders, chiefly William Hoglund, who took over Pontiac in 1980, when the brand's popularity was heavily diluted and its cars could be described as outdated.
"[7] A mid-engine layout was chosen to reduce both aerodynamic drag and vehicle weight; to improve fuel efficiency, and to offer handling, traction, and braking benefits.
Pontiac responded by introducing the GT model which included upgraded suspension tuning, wider tires, and a V6 engine having 43 hp (32 kW) more than the base four-cylinder.
The Fiero Coupe, also called "Fuel Economy Leader", came with the MY-8 4-speed manual transaxle that had a 0.73 overdrive top gear along with a high mpg 3.32:1 axle ratio.
The Fiero Sport Coupe, also referred to as the "base car", came with the M-19 four-speed manual with a 0.81 top gear along with 4.10:1 differential, giving it better acceleration at the cost of fuel economy, 42/26 mpg.
[5] The marketing included title sponsorship of Daryl Hall & John Oates tour supporting the release of their Big Bam Boom album.
Pontiac's general manager Bill Hoglund nominated John Callies to drive the actual pace car at Indy.
[5] The production of the 1984 model ran from July 1983, until almost the end of 1984, this resulted in Pontiac exceeding its first year goal of 80,000 units, which was 28,000 more than the initial estimate and the most two seater cars produced by any US manufacturer at the time.
The three models, and four colors from the previous year were still available and the complaint about insufficient power was addressed, much to the satisfaction of the general public.
The four-cylinder engine was slightly modified, adding roller lifters and resulting in a power increase of 2 hp (1.5 kW).
Individuals present at the unveiling of the new fastback roof style, in February 1984, at GM's Arizona test track, actually thought it was a new Corvette at first.
The clutch hydraulic systems were redesigned with new master and slave cylinders and the optional air conditioner gets a lighter compressor and condenser.
[5] 1987 saw changes to the front and rear fascias on the "base coupe" with the SE and GT models keeping the same "Aero" nose.
The four-cylinder engine's power rating increased to 98 hp (73 kW) with some major modifications which included a roller cam, redesigned intake manifold, distributorless ignition system (DIS), open combustion chamber cylinder head and upgraded throttle-body fuel injection system.
Bright Blue (M21) and Medium Red Metallic (M77) were added and replacing the ribbed black molding was the round style found on the GT models.
As a side note, the SE models retained the ribbed molding, and added the aero nose found on the GT.
According to Hemmings Motor News, the exceedingly sturdy, 600 lb (270 kg) space frame consisted of roughly 280 separate galvanized and high-strength steel stampings joined by 3,800 welds and, when assembled with the Fiero's mechanicals, was fully driveable without its skin.
[21] Pontiac engineers knew about the problems early on: one wrote an urgent memo dated October 6, 1983, to report that two Fieros had suddenly caught fire during test drives.
The Associated Press quoted the National Highway Traffic Safety Administration as saying it had "...received 148 complaints regarding Pontiac Fieros catching fire including reports of six injuries.
[24][25][26][27] When the Fiero's 1984 model was introduced, it played a major role in building the "excitement" image that the Pontiac Division Motor Company wanted to establish in its car buyers.
[citation needed] In recent years, a large 1:18 die-cast model of a 1985 GT was available in red and silver colors.
[31] Select Wal-Mart locations sold a special "Since '68" Fiero made by Hot Wheels, which uses the original 1984 mold with a new paint job.
"[32] Tonka's toy line Gobots included a character, "Sparky", who converted into a 1984 Fiero 2M4 (called a "P-car" on the packaging).
Also worth mention is the Transformers character Punch/Counterpunch, a spy who converts into a vehicle looking similar to a 1985 Fiero GT, but modified to avoid trademark issues.