It was invented by British hairdresser and amateur chemist Maurice Ward (1933–2011) during the 1970s and 1980s, and received significant publicity after coverage of the material aired in 1990 on the BBC science and technology show Tomorrow's World.
[5] Live demonstrations on Tomorrow's World and BBC Radio 4 showed that an egg coated in Starlite could remain raw, and cold enough to be picked up with a bare hand, even after five minutes in the flame of an oxyacetylene blowtorch.
[6] When heat is applied, the material chars, which creates an expanding low density carbon foam which is very thermally resistant.
The MOD's report, as published in Jane's International Defence Review 4/1993, speculated this was due to particle scatter of an ablative layer, thereby increasing the reflective properties of the compound.
Testing of modern composite materials enhanced with Starlite could expand the range of potential uses and applications of this substance.
"The actual composition of Starlite is known only to Maurice and one or two members of his family," former Chief Scientific Adviser to the Ministry of Defence Sir Ronald Mason averred.
[14] Nicola McDermott, Ward's youngest daughter, stated that Starlite is 'natural' and edible, and that it has been fed to dogs and horses with no ill effects.
"[14] Boeing, which was the main contractor for the Space Shuttles in 1994, became interested in the potential of Starlite to eliminate flammable materials in their jets.
Observing that the mechanism that generates an expanding carbon foam in Starlite is similar to black snake fireworks, NightHawkInLight concocted a formula using cornstarch, baking soda, and PVA glue.