[2] The act of stepping up and down on one bench was studied in 1986 by a team led by Doctor Fredric L. Goss of the Human Energy Research Laboratory at the University of Pittsburgh.
She was advised by her physical therapist to build her strength back up by stepping on and off an upside-down plastic milk crate (11 inches (28 cm) tall).
[11] Working with Connie Collins Williams, Miller used prototypes made of plywood, and tried them out in an Atlanta Gold's Gym franchise, the location later called Sportslife.
[13] Fitness instructor Kathy Smith first experienced the Williams/Miller prototype step aerobics program during its early days, thinking "This is the most cutting-edge workout I’ve ever seen.
Reebok already had connections with many health clubs through their shoe promotions, and they were very interested in any new aerobics program which would attract male customers, since existing classes were about 90% women.
[17] Reebok commissioned physiology trials of the step exercise program, undertaken in 1989 by Doctors Lorna and Peter Francis at San Diego State University.
The Francis study showed that 40 minutes of step aerobics was equivalent to running 7 miles (11 km) in terms of oxygen breathed and calories burnt, but the body stress was much lower, the same as normal walking.
[2] Lorna Francis also observed a Bench Blast training session in May 1989, remarking that it was an excellent overall exercise regimen for people without joint problems.
[22] Lyle Irwin, a shareholder of Sportslife gym, saw Williams and Miller struggling with these problems; he suggested the first adjustable-height step bench on June 19, 1989, with nesting stacked layers, and later patented the idea.
Sportslife CEO Rich Boggs joined with Irwin to hire Industrial Design Associates (IDA) to fabricate an attractive plastic exercise aide in the form of an adjustable-height step.
William J. Saunders and Samuel Crosby of IDA worked with QPI, a plastics molding company in Atlanta, to prepare a prototype step, which was first displayed in October 1989 in Chicago at a trade show.
[23][24][22] Early demonstration units were trialed by Step Reebok in select health clubs, including Mezzeplex in West Los Angeles in December 1989.
[26] Demand for the Step Reebok device quickly rose, requiring Boggs to add two more manufacturing plants in other cities,[22] including one in Ontario, California.
[27] Two months after its introduction to the general public, step aerobics classes were attracting major media attention, starting with a March 1990 article published by The New York Times.
[30] Step aerobics programs were soon developed by Jazzercise, Kathy Smith, Jane Fonda, Molly Fox, and New Zealand health club founder Les Mills.
In 1991, more videos of step aerobics were released by Cher, Stacey Benson, Denise Austin, Victoria Johnson, Jenny Ford, Gilad Janklowicz, Debbie Tellshow, Cory Everson, Karen Flores, Carolyn Brown, and Esquire magazine featuring Marian Ramaikas.
[10][40] Playlists for aerobic dance may include such songs as "Strut" by the Cheetah Girls, "Carry Out" by Timbaland featuring Justin Timberlake, and "Every Teardrop Is a Waterfall" by Coldplay.
[42] Step and bench devices are usually molded polyethylene plastic, covered in rubber or other non-slip surface, with the lowest height starting at 4 inches (10 cm).