He has appeared in a number of Shakespeare's works professionally both in open and closed venues, including The Taming of The Shrew, The Comedy of Errors and Richard III.
He has also appeared in a number of short films including Doris The Builder, Tessa, Last Round and Desire To Kill, and had minor parts in Dalziel and Pascoe, Doctors and Emmerdale.
From 15 December 2007 to 6 January 2008, Vaughan appeared in pantomime at The Assembly Hall Theatre, Tunbridge Wells as Prince Charming in Cinderella.
[1] On 22 September 2008 he appeared as Terry Webster, the arresting officer in the case of the "Gay Slayer" Colin Ireland in the ITV docudrama Real Crime: Serial Killer on Camera.
[2] Vaughan was a member of The Take That Experience, a Take That tribute act, for 10 years, playing the role of Robbie Williams.