[5] PEM fuel cells use a solid polymer membrane (a thin plastic film) which is permeable to protons when it is saturated with water, but it does not conduct electrons.
[7] A number of technical problems led NASA to forego the use of proton-exchange membrane fuel cells in favor of batteries as a lower capacity but more reliable alternative for Gemini missions 1–4.
[9] The fluorinated ionomer Nafion, which is today the most widely utilized proton-exchange membrane material, was developed by DuPont plastics chemist Walther Grot.
However, these gains have yet to be realized, as the gold-standard perfluorinated sulfonic acid (PFSA) membranes lose function rapidly at 100 °C and above if hydration drops below ~100%, and begin to creep in this temperature range, resulting in localized thinning and overall lower system lifetimes.
The then-higher capacity of fuel cells compared to batteries made them ideal as NASA's Project Gemini began to target longer duration space missions than had previously been attempted.
[17] PEM fuel cells are popular in automotive applications due to their relatively low operating temperature and their ability to start up quickly even in below-freezing conditions.
[19] PEM fuel cells have seen successful implementation in other forms of heavy machinery as well, with Ballard Power Systems supplying forklifts based on the technology.
[20] The primary challenge facing automotive PEM technology is the safe and efficient storage of hydrogen, currently an area of high research activity.