Thermal runaway

In chemistry (and chemical engineering), thermal runaway is associated with strongly exothermic reactions that are accelerated by temperature rise.

Thermal runaway can occur in civil engineering, notably when the heat released by large amounts of curing concrete is not controlled.

This has contributed to industrial chemical accidents, most notably the 1947 Texas City disaster from overheated ammonium nitrate in a ship's hold, and the 1976 explosion of zoalene, in a drier, at King's Lynn.

Chain branching is an additional positive feedback mechanism which may also cause temperature to skyrocket because of rapidly increasing reaction rate.

For example, oxidation of cyclohexane into cyclohexanol and cyclohexanone and ortho-xylene into phthalic anhydride have led to catastrophic explosions when reaction control failed.

This scenario was behind the Seveso disaster, where thermal runaway heated a reaction to temperatures such that in addition to the intended 2,4,5-trichlorophenol, poisonous 2,3,7,8-tetrachlorodibenzo-p-dioxin was also produced, and was vented into the environment after the reactor's rupture disk burst.

Many chemical production facilities are designed with high-volume emergency venting, a measure to limit the extent of injury and property damage when such accidents occur.

[3][4] Thus, industrial scale reactions prone to thermal runaway are preferably controlled by the addition of one reagent at a rate corresponding to the available cooling capacity.

For example, in Swern oxidation, the formation of sulfonium chloride must be performed in a cooled system (−30 °C), because at room temperature the reaction undergoes explosive thermal runaway.

A vicious circle or positive feedback effect of thermal runaway can cause failure, sometimes in a spectacular fashion (e.g. electrical explosion or fire).

To handle larger currents, circuit designers may connect multiple lower-capacity devices (e.g. transistors, diodes, or MOVs) in parallel.

The current-hogging effect can be reduced by carefully matching the characteristics of each paralleled device, or by using other design techniques to balance the electrical load.

Devices with an intrinsic positive temperature coefficient (PTC) of electrical resistance are less prone to current hogging, but thermal runaway can still occur because of poor heat sinking or other problems.

Silicon shows a peculiar profile, in that its electrical resistance increases with temperature up to about 160 °C, then starts decreasing, and drops further when the melting point is reached.

This is called second breakdown, and can result in destruction of the transistor even when the average junction temperature seems to be at a safe level.

When handled improperly, manufactured defectively, or damaged some rechargeable batteries can experience thermal runaway resulting in overheating.

[10][11][12][13] The Pipeline and Hazardous Materials Safety Administration (PHMSA) of the U.S. Department of Transportation has established regulations regarding the carrying of certain types of batteries on airplanes because of their instability in certain situations.

Runaway thermonuclear reactions can occur in stars when nuclear fusion is ignited in conditions under which the gravitational pressure exerted by overlying layers of the star greatly exceeds thermal pressure, a situation that makes possible rapid increases in temperature through gravitational compression.

[15] While the release is sufficient to convert the core back into normal plasma after a few seconds, it does not disrupt the star,[16][17] nor immediately change its luminosity.

A nova results from runaway hydrogen fusion (via the CNO cycle) in the outer layer of a carbon-oxygen white dwarf star.

Under the right conditions, a sufficiently thick layer of hydrogen is eventually heated to a temperature of 20 million K, igniting runaway fusion.

[19] Analogous to the process leading to novae, degenerate matter can also accumulate on the surface of a neutron star that is accreting gas from a close companion.

[21] A type Ia supernova results from runaway carbon fusion in the core of a carbon-oxygen white dwarf star.

[22][23] A pair-instability supernova is believed to result from runaway oxygen fusion in the core of a massive, 130–250 solar mass, low to moderate metallicity star.

[24] According to theory, in such a star, a large but relatively low density core of nonfusing oxygen builds up, with its weight supported by the pressure of gamma rays produced by the extreme temperature.

Type Ib, Ic and type II supernovae also undergo core collapse, but because they have exhausted their supply of atomic nuclei capable of undergoing exothermic fusion reactions, they collapse all the way into neutron stars, or in the higher-mass cases, stellar black holes, powering explosions by the release of gravitational potential energy (largely via release of neutrinos).

Diagram of thermal runaway