Common Berthing Mechanism

The resulting tunnel can be used as a loading bay, admitting large payloads from visiting cargo spacecraft that would not fit through a typical personnel passageway.

[17] The Type II was used to launch small elements in the shuttle payload bay while bolted to an ACBM or to similar flight-support equipment because the V835 material is more resistant to the damaging effects of scrubbing under vibration.

Type I ACBMs, usually found on axial ports, typically have a "shower cap" cover that takes two EVA crew members about 45 minutes to remove and stow.

Preparation of the ACBM for berthing takes about an hour, beginning with selection of supporting utilities (power, data) and sequential activation for each Controller Panel Assembly (CPA).

[25] Contingencies considered during preparation include cleaning the face of the ACBM ring, and EVA corrective actions involving the M/D Covers as well as the CPA, Capture Latch, and Ready-to-Latch Indicators.

Early berths were guided using a photogrammetric feedback technique called the Space Vision System (SVS), that was quickly determined unsuitable for general use.

Five stages of capture are executed when using the SSRMS in order to limit the potential for loads building up in its arm booms if off-nominal braking events occur.

[31][32] If pre-mission Thermal Analysis indicates that the temperature differential between the two CBM halves is excessive, the ABOLT condition is held for an extended period of time.

The contingency procedures in this phase of operations also address abnormal braking of the SSRMS and "rapid safing" if other systems in the ISS or Shuttle required immediate departure.

The time and effort required depends on the configuration of the ACBM, the number and type of CBM components to be removed, and on the interfaces to be connected between the two elements.

It may be budgeted for as much as ten hours although, in at least some cases, that time might be paused to conduct an extended "fine leak check" by pressure decay before opening the hatch into the vestibule.

It removes items that cross the ACBM/PCBM interface plan (closeouts, utility jumpers, and grounding straps), installs CBM hardware essential to demate operations (e.g., CPA, thermal covers), and closes the hatch.

[39] Pressure decay testing equipment, including sensors and supporting electronics and a Vacuum Access Jumper 35 ft (11 m) in length, are subsequently installed on the inside of the hatch.

The Bishop NanoRacks Airlock Module (NRAL) takes advantage of the robust interface between the ACBM and PCBM to repeatedly berth and deberth a "bell" hosting similar capability.

The berthing operation was developed to do so: a requirement to gently grasp a nearby spacecraft with near-zero contact velocity was allocated to the Shuttle's planned RMS.

The date of first operation was two months after submission of final reports by the eight contractors of NASA's Space Station Needs, Attributes, and Architectural Options Study.

Even though no flight results were available when the final study reports were written, at least three of them identified "berthing" as the primary means of assembling a Space Station from pressurized modules delivered in the Shuttle's payload bay.

[66] In early 1984, the Space Station Task Force described a Berthing Mechanism that would attenuate the loads incurred when two modules were maneuvered into contact with each other, followed by latching.

Designed for a tensile load of 10,000 lbf (44,500 N), both the bolt and nut were fabricated from A286 steel, coated with a tungsten disulfide dry film lubrication as specified by DOD-L-85645.

Bolt/nut locations alternated in orientation around the perimeter of the 63-inch diameter pressure wall and the faces of both rings included seals, so that the mechanism was effectively androgynous at the assembly level.

[74] Although the dimensions accommodated internal utility connections and a 50-inch square hatchway, the mechanism envelope had limited compatibility with the eventual recessed Radial Port locations on USOS Resource Nodes.

[76] Each bank of equipment was divided into "racks" of standard size that could be installed on orbit in order to repair, upgrade or extend the station's capability.

This approach to integration facilitated a higher level of verification than would have been available using replacement of smaller components, providing for "...easy reconfiguration of the modules over their life span of 30 years."

Until it was cancelled, the Passive Flexible CBM still had an aluminum bellows, but the cable/pulley concept had been replaced by a set of 16 powered struts, driven by the multiplexing motor controller.

The success criteria for these tests were generally based on the torque required to establish and relieve preload, on electrical continuity, and on the accuracy of the bolt's load cell.

For example, the specifications directed capture to be qualified "...by analysis under dynamic loads imposed by the SRMS and SSRMS...validated by assembly-level test that includes variation of performance resulting from temperature and pressure on the ACBM and PCBM and on their interfacing structures.

"[90] Boltup analyses of the ACBM/PCBM interface, and subsequent leakage, required similar validation by element- and assembly-level tests that included the distorting effects of pressure and temperature.

Integrated checkout of the assembled setup in the V20 chamber began with baseline testing of developmental CBM hardware in August 1997, and was completed in November of that year.

See Reference to the ISS (Utilization) (NASA/ISSP, 2015) for berths through April, 2015; additional information is available for the Shuttle flights as noted in the PCBM Element column.

Key to Organizational Authors and Publishers This article incorporates public domain material from websites or documents of the National Aeronautics and Space Administration.

PMA 1 and PMA 2 were launched on the axial ACBMs of Node 1.
STS-130 MS Robert Behnken takes a break during EVA preparation of Node 3's Nadir ACBM. [ 6 ]
Checkout of an Active Common Berthing Mechanism during Expedition 56 (about 10x actual speed). [ 6 ]
ISS Expedition 10 Cmdr Leroy Chiao operating the SSRMS from the Destiny Lab. [ 6 ]
NASA animation of three berthing operations with the Shuttle RMS on STS-98. [ 6 ]
RMS and CBM operations are highlighted yellow and blue, respectively, on this berthing timeline from the STS-120/FD04 Execute Pkg. (NASA/MCC, 2007) . Restrictions are highlighted in red. Powered Bolt commands were issued by ground controllers after second-stage capture. [ 6 ]
STS-92 Pilot Pamela Melroy identifies two Controller Panel Assemblies (CPAs) to be cleared from the Zenith vestibule of Node 1. [ 6 ]
Equipment used to depressurize the vestibule between Node 2 and MPLM Raffaello during STS-135
Post-deberth closing of the covers on Harmony's nadir CBM.
Expedition 61 Flight Engineer Jessica Meir poses in front of the SlingShot small satellite deployer loaded with eight CubeSats .
Major factors influencing the CBM were on display during the post-undock fly-around of the STS-135 . The PCBM path during capture is induced by the RMS (1). The RMS interacts with modules ranging in weight from the Cupola (2) and the PMAs (3) to Kibō (4). The mass interacts with lighting to drive temperature differences between the CBM rings. This adds to pressure-induced deflections, especially for Radial Ports (5). [ 48 ]
The meteoroid flux intensity hitting the CBM varies strongly with installed orientation. [ 6 ]
Docking operations often require complex maneuvers to avoid disturbing a target vehicle. [ 6 ]
The Space Station Task Force identified berthing as a primary assembly technique. [ 6 ]
The berthing knowledge base grew throughout the 1980s as other berthing mechanisms were developed. These included systems such as the Flight Support Structure latch (seen here) and the Shuttle's Payload Deployment and Retrieval System . [ 6 ] [ 69 ]
NASA Artist's Concept of Modules (January, 1989). [ 6 ] [ 72 ]
The four "stand-offs", seen here during assembly of the US Laboratory Module "Destiny", provide space for utility (power, data, etc.) distribution to the racks. This architectural approach was the genesis of the CBM's large diameter.
Three CBM configurations for the Space Station Freedom program, contemporary with detailed illustrations in Illi (1992) and Winch & Gonzalez-Vallejo (1992) . [ 6 ]
Berthing concepts evolved in parallel with CBM development. Seen here is the six-handed contingency "capture" of Intelsat 603 during EVA 3 of STS-49 in 1992.
Features of the as-flown ISS can be discerned in the Space Station Redesign Task Force's Option A-2. [ 6 ]
Although the 1993 station redesign advertised few CBM design changes, several had been introduced by the time of the Thermal Balance test, including Thermal Standoffs and Strike Plates (1), Ready-to-Latch (RTL) Indicators (2), covers for IVA Seal lands (3), external actuators (4), Alignment Pins and Sockets (5), and dedicated controllers (6). The RTL, Alignment Guides (7) and Capture Latches (8) had not yet reached flight configuration. [ 6 ] [ 92 ]
Reported Qualification temperature ranges for CBM Operation, [ 13 ] which are strongly influenced by exposure to sunlight, earth, and deep space backgrounds. [ 20 ]
The protective cover configuration on the unpopulated axial ACBM of Node 3 is unique to that location.