Computational lithography

Pioneering work was done by Chris Mack at NSA in developing PROLITH, Rick Dill at IBM and Andy Neureuther at University of California, Berkeley from the early 1980s.

This predicted exponential increase in computational complexity for mask synthesis on moving to the 45 nm process node spawned a significant venture capital investment in design for manufacturing start-up companies.

[2] A number of startup companies promoting their own disruptive solutions to this problem started to appear, techniques from custom hardware acceleration to radical new algorithms such as inverse lithography were touted to resolve the forthcoming bottlenecks.

Now, not only are throughput and capabilities concerns resurfacing, but also new computational lithography techniques such as Source Mask Optimization (SMO) is seen as a way to squeeze better resolution specific to a given design.

The combined techniques include Resolution Enhancement Technology (RET), Optical Proximity Correction (OPC), Source Mask Optimization (SMO), etc.

According to one estimate, the calculations required to adjust OPC geometries to take into account variations to focus and exposure for a state-of-the-art integrated circuit will take approximately 100 CPU-years of computer time.

Brion Technologies, a subsidiary of ASML, markets a rack-mounted hardware accelerator dedicated for use in making computational lithographic calculations — a mask-making shop can purchase a large number of their systems to run in parallel.