Explosion welding

Its origins, however, go back to World War I, when it was observed that pieces of shrapnel sticking to armor plating were not only embedding themselves, but were actually being welded to the metal.

Since the extreme heat involved in other forms of welding did not play a role, it was concluded that the phenomenon was caused by the explosive forces acting on the shrapnel.

On July 22, 1996, Dynamic Materials Corporation completed the acquisition of DuPont's Detaclad operations for a purchase price of $5,321,850 (or about $10.34 million today).

Large areas can be bonded extremely quickly and the weld itself is very clean, due to the fact that the surface material of both metals is violently expelled during the reaction.

Explosion welding offers a solution to the difficulty of joining metals with different properties or melting points.

Explosion welding 1 Flyer (cladding). 2 Resolidified zone (needs to be minimised for welding of dissimilar materials). 3 Target (substrate). 4 Explosion. 5 Explosive powder. 6 Plasma jet.
Polished section of an explosion weld with typical wave-structure