The objective is to improve efficiency, drive up effectiveness of manufacturing, quality control, and to reduce cost while making their products more attractive and marketable.
Industrial engineering is concerned with the development, improvement, and implementation of integrated systems of people, money, knowledge, information, equipment, energy, materials, as well as analysis and synthesis.
The principles of IPE include mathematical, physical and social sciences and methods of engineering design to specify, predict, and evaluate the results to be obtained from the systems or processes currently in place or being developed.
As for education, undergraduates normally start off by taking courses such as physics, mathematics (calculus, linear analysis, differential equations), computer science, and chemistry.
The technologies that helped mechanize traditional manual operations in the textile industry including the Flying shuttle, the Spinning jenny, and perhaps most importantly the Steam engine generated Economies of scale that made Mass production in centralized locations attractive for the first time.
[4] Adam Smith's concepts of division of labour and the "invisible hand" of capitalism introduced in his treatise "The Wealth of Nations" motivated many of the technological innovators of the Industrial Revolution to establish and implement factory systems.
The efforts of James Watt and Matthew Boulton led to the first integrated machine manufacturing facility in the world, including the implementation of concepts such as cost control systems to reduce waste and increase productivity and the institution of skills training for craftsmen.
[4] Charles Babbage became associated with industrial engineering because of the concepts he introduced in his book "On the Economy of Machinery and Manufacturers" which he wrote as a result of his visits to factories in England and the United States in the early 1800s.
[4] Eli Whitney and Simeon North proved the feasibility of the notion of interchangeable parts in the manufacture of muskets and pistols for the US Government.
[4] In 1960 to 1975, with the development of decision support systems in supply such as the Material requirements planning (MRP), people can emphasize the timing issue (inventory, production, compounding, transportation, etc.)
Israeli scientist Dr. Jacob Rubinovitz installed the CMMS program developed in IAI and Control-Data (Israel) in 1976 in South Africa and worldwide.
[5] In the seventies, with the penetration of Japanese management theories such as Kaizen and Kanban, Japan realized very high levels of quality and productivity.
[8] The various fields and topics that industrial engineers are involved with include: Examples of where industrial engineering might be used include flow process charting, process mapping, designing an assembly workstation, strategizing for various operational logistics, consulting as an efficiency expert, developing a new financial algorithm or loan system for a bank, streamlining operation and emergency room location or usage in a hospital, planning complex distribution schemes for materials or products (referred to as supply-chain management), and shortening lines (or queues) at a bank, hospital, or a theme park.
Industrial engineers also use the tools of data science and machine learning in their work owing to the strong relatedness of these disciplines with the field and the similar technical background required of industrial engineers (including a strong foundation in probability theory, linear algebra, and statistics, as well as having coding skills).
Advanced statistical methods of quality control: These factories were pioneered by the American electrical engineer William Edwards Deming, who was initially ignored by his home country.
Industrial robots on the factory floor, introduced in the late 1970s: These computer-controlled welding arms and grippers could perform simple tasks such as attaching a car door quickly and flawlessly 24 hours a day.
The undergraduate degree curriculum generally includes courses in physics, mathematics, computer science, project management, and specific topics in mechanical and manufacturing engineering.
Most colleges breakdown the large sections of industrial engineering into Healthcare, Ergonomics, Product Development, or Consulting sectors.
Students who focus on Human Factors will be able to work with a multidisciplinary team of faculty with strengths in understanding cognitive behavior as it relates to automation, air and ground transportation, medical studies, and space exploration.
Students who focus on production systems will be able to work on topics related to computational intelligence theories for applications in industry, healthcare, and service organizations.
This innovative steady state (non-fusion) welding technique joins previously un-weldable materials, including several aluminum alloys.
Current uses of this technology to date include: welding the seams of the aluminum main space shuttle external tank, the Orion Crew Vehicle test article, Boeing Delta II and Delta IV Expendable Launch Vehicles and the SpaceX Falcon 1 rocket; armor plating for amphibious assault ships; and welding the wings and fuselage panels of the new Eclipse 500 aircraft from Eclipse Aviation, among an increasingly growing range of uses.
Successful students in manufacturing engineering degree programs are inspired by the notion of starting with a natural resource, such as a block of wood, and ending with a usable, valuable product, such as a desk, produced efficiently and economically.
This method has many benefits, including easier and more exhaustive visualization of products, the ability to create virtual assemblies of parts, and ease of use in designing mating interfaces and tolerances.
These tools include finite element analysis (FEA), computational fluid dynamics (CFD), and computer-aided manufacturing (CAM).
In addition, CAE analysis programs can model complicated physical phenomena which cannot be solved by hand, such as viscoelasticity, complex contact between mating parts, or non-Newtonian flows.
A technical drawing can be a computer model or hand-drawn schematic showing all the dimensions necessary to manufacture a part, as well as assembly notes, a list of required materials, and other pertinent information.
Engineers primarily manufacture parts manually in the areas of applied spray coatings, finishes, and other processes that cannot economically or practically be done by a machine.
Three-dimensional models created using CAD software are also commonly used in finite element analysis (FEA) and computational fluid dynamics (CFD).
Machine tools aim to efficiently and effectively produce good parts at a quick pace with a small amount of error.