A colorless liquid, it is produced on a large scale industrially as a precursor to 2-ethylhexanoic acid and 2-ethylhexanol, both used as precursors to plasticizers.
[2] 2-Ethylhexanal is synthesized by aldol condensation of two equivalents of butyraldehyde followed by hydrogenation of the intermediate 2-ethylhexenal.
The n-butyraldehyde is made by hydroformylation of propylene, either in a self-contained plant or as the first step in a fully integrated facility.
Most facilities make n-butanol and isobutanol in addition to 2-ethylhexanol.
The overall process is very similar to that of the Guerbet reaction, by which it may also be produced.