Three-dimensional losses and correlation in turbomachinery

Three-dimensionality takes into account large pressure gradients in every direction, design/curvature of blades, shock waves, heat transfer, cavitation, and viscous effects, which generate secondary flow, vortices, tip leakage vortices, and other effects that interrupt smooth flow and cause loss of efficiency.

Viscous effects in turbomachinery block flow by the formation of viscous layers around blade profiles, which affects pressure rise and fall and reduces the effective area of a flow field.

Interaction between these effects increases rotor instability and decreases the efficiency of turbomachinery.

In calculating three-dimensional losses, every element affecting a flow path is taken into account—such as axial spacing between vane and blade rows, end-wall curvature, radial distribution of pressure gradient, hup/tip ratio, dihedral, lean, tip clearance, flare, aspect ratio, skew, sweep, platform cooling holes, surface roughness, and off-take bleeds.

Two-dimensional losses are easily evaluated using Navier-Stokes equations, but three-dimensional losses are difficult to evaluate; so, correlation is used, which is difficult with so many parameters.

Effect on efficiency by blade profile losses
Shock losses due to accumulation of flow
Generation of secondary flow due blade profile
Endwall losses due to vortex
Tip leakage losses due to tip endwall